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AGV & Mobile Robots

Views: 0     Author: Site Editor     Publish Time: 2026-10-06      Origin: Site

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Servo Motors for AGV & Mobile Robots - Compact Power That Keeps Moving

AGV and autonomous mobile robots (AMR) require compact, low-voltage, and highly reliable motion. Tiger Motion's 48V DC servo motors and Servo Integrated Gearmotor deliver strong torque in a small footprint for drive wheels, lifting, and steering - keeping fleets running around the clock.

Why Servo Motors Are Critical for AGV & Mobile Robots

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· Core role: Servo motors drive the AGV/AMR drive wheels, lifting mechanisms, steering and hoisting-the foundation of mobile chassis power and positioning.

· Special requirements: Battery power requires low-voltage safety (12–100V DC), compact structure, high efficiency and long endurance, and must withstand frequent start/stop and shock.

· Type selection: 48V DC low-voltage servo is the main choice; lifting/steering commonly use Servo Integrated Gearmotor (Gear Servo Motors) with integrated planetary reduction; collaborative AMR can be equipped with Hollow Frameless Torque Motors.

· Tiger Motion product mapping: With 12–100V DC low-voltage servo as the mainstream safe platform, complemented by Hollow Frameless Torque Motors (embedded in hubs/lightweight structures) and Servo Integrated Gearmotor (Gear Servo Motors) with integrated planetary reduction (lifting/steering), plus a miniaturized frame (40–80mm) and high torque density design, and Integrated Transmission Assemblies for all-in-one differential-drive units, meeting the compact space and long battery-endurance needs of mobile chassis.

· Core challenge: Achieving high torque, long endurance and high reliability on a low-voltage platform within limited chassis space is the core of mobile robot power design.

Core Challenges (Challenge → Requirement → Tiger Motion Solution)

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Challenge Dimension

Technical Requirement

Tiger Motion Solution

Voltage Level

Battery power requires low-voltage safety

Full-range 12–100V DC low-voltage servo

Size & Weight

Limited chassis space requires compactness

Miniaturized frame (40–80mm) + frameless option

Endurance Efficiency

Low energy consumption for long operation

High-efficiency magnetic circuit + low-heat design

Reliability

7×24 continuous operation

Industrial-grade components + redundant protection

Torque Density

Drive wheels / lifting require high torque

High torque density + integrated reduction

Control Protocol

Communicate with mobile controller

Supports CANopen / EtherCAT

Recommended Products

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Product Model

Rated Power

Rated Torque

Suitable Type

Core Advantage

48V DC Servo Motor (40–80mm, 100–750W)

100–750 W

Medium-High Torque

Drive wheel / steering

Compact low-voltage + high reliability

58MM 200W 48VDC Frameless Motor

200 W

Medium Torque

Collaborative AMR / small joint

Frameless design + safe voltage

Robot Joint Gear Motor (Servo Integrated Gearmotor)

Customizable

High Torque

Lifting / steering mechanism

Integrated planetary reduction

How to Choose Servo Motors for AGV & Mobile Robots

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· 1. Determine the motion axes: driving, lifting, steering, hoisting - each axis has different torque and speed requirements.

· 2. Calculate load and acceleration: consider vehicle weight, payload, slope and start/stop frequency.

· 3. Select the voltage level: 48V DC is the mainstream safe platform; 24V or 100V can be chosen for special needs.

· 4. Determine the reduction ratio: for lifting/high-torque scenarios, choose Servo Integrated Gearmotor (Gear Servo Motors) with integrated planetary reduction.

· 5. Evaluate endurance: prioritize high-efficiency magnetic circuit design to reduce battery loss.

· 6. Match communication: ensure the drive supports common mobile-robot buses such as CANopen / EtherCAT.

Industry FAQ

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Q: What voltage level of servo is generally used in AGV?

A: The mainstream is a 48V DC safe low-voltage platform, balancing power and battery-supply safety; heavy-load scenarios can go up to 100V DC.

Q: Which motor is recommended for lifting mechanisms?

A: Servo Integrated Gearmotors (Gear Servo Motors) with integrated planetary reduction are recommended, providing high torque and self-locking holding capability in a small volume.

Q: Are Hollow Frameless Torque Motors suitable for mobile robots?

A: They suit hubs or lightweight collaborative AMR; Hollow Frameless Torque Motors can be embedded directly into the structure, improving space utilization.

Q: Which communication protocols does Tiger Motion support?

A: Servo drives are compatible with mainstream industrial buses such as CANopen and EtherCAT, facilitating integration with mobile robot controllers.

Technical Advantages of Tiger Motion Servo Solutions for AGV & Mobile Robots

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· Compact, high torque-density low-voltage platform (12–100V DC) fits the tight space of mobile chassis.

· Servo Integrated Gearmotor (Gear Servo Motors) with integrated planetary reduction delivers lifting and steering torque in one small package.

· Hollow Frameless Torque Motors embed into hubs for lightweight collaborative AMR actuation.

· High-efficiency magnetic circuits reduce battery loss and extend fleet endurance.

· CANopen / EtherCAT support enables coordinated motion across multi-axis mobile platforms.

· Industrial-grade reliability for continuous 24/7 operation in warehouses and factories.

Representative Application Cases

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· Drive-wheel propulsion for warehouse AMRs and autonomous towing tuggers.

· Lifting and steering mechanisms of AGV forklifts and lift platforms.

· Hub-embedded actuators for lightweight collaborative carts and inspection robots.

These use cases reflect how Tiger Motion servo and motion products are applied across real AGV & mobile robots, with OEM/ODM customization available for specific machine architectures.

Related Applications

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  • Industrial Robotics
    Robots demand extremely high joint torque density, repeatability and dynamic response. Tiger Motion provides Hollow Frameless Torque Motors and Robot Joint Servo Motors (a Servo Integrated Gearmotor sub-category), covering the full stack of joint power from collaborative robots to six-axis industrial robots.
    Applications
  • AGV & Mobile Robots
    Mobile robots emphasize compactness, low voltage and high reliability. Low-voltage servo motors such as 48V DC and Servo Integrated Gearmotor (Gear Servo Motors) deliver strong torque in a miniaturized package, suitable for drive wheels, lifting and steering mechanisms, ensuring stable long-duration operation.
    Applications
  • Medical Equipment
    Medical imaging and surgical equipment require micron-level accuracy, low noise and high cleanliness. Low-voltage servo motors and Hollow Frameless Torque Motors provide smooth and reliable motion control for CT/MRI rotary tables, surgical robotic arms and rehabilitation devices.
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  • Machine Tools
    CNC machine tools rely on high-rigidity feed systems and high-speed spindles. High-voltage AC servo motors and linear motors deliver high rigidity, low cogging and precise positioning, improving machining surface quality and efficiency.
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  • Printing & Packaging
    Printing and packaging lines require multi-axis synchronization and high-speed cycling. Servo motors (AC/DC) achieve stable and consistent registration, cutting and tension control, reducing scrap and increasing throughput.
    Applications
  • New Energy Equipment
    Printing and packaging lines require multi-axis synchronization and high-speed cycling. Servo motors (AC/DC) achieve stable and consistent registration, cutting and tension control, reducing scrap and increasing throughput.
    Applications

Contact Tiger Motion for Your AGV & Mobile Robots Solution

Need a servo or motion solution for your AGV & mobile robots? Tiger Motion's engineering team provides selection support, samples, and OEM/ODM customization. Tell us your application, voltage, torque, and communication requirements (CANopen / EtherCAT / PROFINET) and we will propose a tailored solution with a quote. Visit tigersmotion.com or contact our sales team to start the discussion.

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