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Industrial Robotics

Views: 0     Author: Site Editor     Publish Time: 2026-10-06      Origin: Site

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Servo Motors for Industrial Robots - Precision Motion for Every Joint

Industrial robots demand servo motors that deliver precise positioning, consistent torque, and reliable performance under continuous operation. Tiger Motion's servo motors power 6-axis robots, collaborative robots (cobots), and SCARA robots with high torque density, low inertia, and integrated gearbox options.

Why Servo Motors Are Critical for Industrial Robots

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· Core role: The servo motor is the power heart of an industrial robot, responsible for joint driving (rotation/swing), end-effectors (grippers, welding guns), and the positioning and trajectory control of the whole machine.

· Special requirements: high power density, low cogging torque, fast dynamic response, high encoder resolution (17bit/23bit), and stable long-term operation inside sealed joints.

· Type selection: AC servo vs DC servo (large robots use 220V/380V, collaborative use 48V); framed vs frameless (Frameless embeds directly into the joint); split type vs integrated reducer (Robotic Joint Modules / Joint Actuators).

· Tiger Motion product mapping: The company covers Hollow Frameless Torque Motors (embedded directly into joints), Robotic Joint Modules (Joint Actuators) (integrated planetary reduction), high-voltage 220V/380V AC servo and 48V low-voltage servo, and can provide a complete power solution-from compact frameless to high-torque integrated joints-for different robot forms such as 6-axis, collaborative (cobot) and SCARA.

· Core challenge: Meeting high torque, high precision, fast response and low heat generation simultaneously within limited joint space is the essential contradiction in motor selection.

Core Challenges (Challenge → Requirement → Tiger Motion Solution)

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Challenge Dimension

Technical Requirement

Tiger Motion Solution

Torque Density

Deliver maximum torque within limited joint space

High-performance rare-earth magnets + optimized magnetic circuit design

Positioning Accuracy

Repeatability ≤ ±0.01 mm

High-resolution encoder (17bit / 23bit)

Dynamic Response

Acceleration/deceleration time < 50 ms

Low-inertia rotor design + fast current loop

Thermal Management

No demagnetization during long continuous operation

Optimized cooling structure + temperature sensor

Integration Level

Compact joint space requires integrated reducer

Integrated planetary reducer all-in-one design

Communication Protocol

Supports industrial buses such as EtherCAT / PROFINET

Multi-protocol servo drive compatibility

Recommended Products

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Product Model

Rated Power

Rated Torque

Suitable Type

Core Advantage

80mm 1.5KW Robot Joint Servo Motor

1.5 KW

High Torque

6-axis robot joint

Integrated planetary reducer

130# 1.8KW Servo Motor with Brake

1.8 KW

Medium-High Torque

Large industrial robot

With brake + high power

Small Size High Power Servo Motor

Customizable

High power density

Collaborative robot

Small size, high power

58MM 200W 48VDC Frameless Motor

200 W

Medium Torque

Collaborative robot / small joint

Frameless design + safe voltage

Robot Joint Gear Motor

Customizable

High Torque

Robot joints

Integrated planetary gear + high torque

How to Choose Servo Motors for Industrial Robots

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· 1. Determine the robot type: 6-axis / SCARA / collaborative / Delta - different types have different requirements for motor size, torque and protection.

· 2. Calculate the load torque: consider payload, arm length and acceleration requirements, leaving a safety margin.

· 3. Select the voltage level: high voltage (220V / 380V) suits large robots, low voltage (48V) suits collaborative robots.

· 4. Determine encoder resolution: 17bit for general industry, 23bit for high-precision scenarios.

· 5. Evaluate cooling conditions: sealed joints require a cooling solution and temperature sensors.

· 6. Match the communication protocol: ensure the servo drive supports the robot controller's communication protocol (EtherCAT / PROFINET, etc.).

Industry FAQ

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Q: What type of servo motor is commonly used in industrial robots?

A: Large 6-axis robots mostly use 220V/380V AC servo with integrated planetary reduction; collaborative robots tend toward 48V low-voltage servo or Hollow Frameless Torque Motors to balance safe voltage and compact integration.

Q: Why do collaborative robots commonly use Hollow Frameless Torque Motors?

A: Frameless motors can be embedded directly inside the joint, eliminating the housing and bearings, maximizing space utilization and torque density—key to the lightweight, compact design of cobots.

Q: What guarantees repeatability?

A: A high-resolution absolute encoder (17bit/23bit) + low cogging torque design + fast current loop together determine positioning consistency.

Q: Can Tiger Motion provide integrated joint modules?

A: Yes. Robotic Joint Modules (Joint Actuators) integrate a planetary reducer, providing power solutions from modules to customized joints.

Technical Advantages of Tiger Motion Servo Solutions for Industrial Robots

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· High torque density in compact joints - rare-earth magnet designs and optimized magnetic circuits deliver maximum torque within tight robotic joint space.

· Hollow Frameless Torque Motors embed directly into the joint, eliminating housing and bearings to maximize space utilization and torque density for lightweight, compact robots.

· Robotic Joint Modules (Joint Actuators) integrate a planetary reducer in one package, reducing assembly steps and improving rigidity.

· High-resolution absolute encoders (17-bit for general industry, 23-bit for high precision) plus low-cogging design secure repeatable positioning.

· Full voltage coverage - 220V/380V AC for large 6-axis robots, 48V DC low-voltage for collaborative robots and safe-voltage operation.

· Multi-protocol servo drives compatible with EtherCAT / PROFINET for seamless integration with robot controllers.

Representative Application Cases

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· 6-axis robot joint drives powered by Robotic Joint Modules (Joint Actuators) for payloads from light to heavy.

· Collaborative robot joints built around Hollow Frameless Torque Motors for safe, compact, lightweight actuation.

· SCARA and Delta robots using high-dynamic servo for fast, precise pick-and-place positioning.

These use cases reflect how Tiger Motion servo and motion products are applied across real industrial robots, with OEM/ODM customization available for specific machine architectures.

Related Applications

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  • Industrial Robotics
    Robots demand extremely high joint torque density, repeatability and dynamic response. Tiger Motion provides Hollow Frameless Torque Motors and Robot Joint Servo Motors (a Servo Integrated Gearmotor sub-category), covering the full stack of joint power from collaborative robots to six-axis industrial robots.
    Applications
  • AGV & Mobile Robots
    Mobile robots emphasize compactness, low voltage and high reliability. Low-voltage servo motors such as 48V DC and Servo Integrated Gearmotor (Gear Servo Motors) deliver strong torque in a miniaturized package, suitable for drive wheels, lifting and steering mechanisms, ensuring stable long-duration operation.
    Applications
  • Medical Equipment
    Medical imaging and surgical equipment require micron-level accuracy, low noise and high cleanliness. Low-voltage servo motors and Hollow Frameless Torque Motors provide smooth and reliable motion control for CT/MRI rotary tables, surgical robotic arms and rehabilitation devices.
    Applications
  • Machine Tools
    CNC machine tools rely on high-rigidity feed systems and high-speed spindles. High-voltage AC servo motors and linear motors deliver high rigidity, low cogging and precise positioning, improving machining surface quality and efficiency.
    Applications
  • Printing & Packaging
    Printing and packaging lines require multi-axis synchronization and high-speed cycling. Servo motors (AC/DC) achieve stable and consistent registration, cutting and tension control, reducing scrap and increasing throughput.
    Applications
  • New Energy Equipment
    Printing and packaging lines require multi-axis synchronization and high-speed cycling. Servo motors (AC/DC) achieve stable and consistent registration, cutting and tension control, reducing scrap and increasing throughput.
    Applications

Contact Tiger Motion for Your Industrial Robots Solution

Need a servo or motion solution for your industrial robots? Tiger Motion's engineering team provides selection support, samples, and OEM/ODM customization. Tell us your application, voltage, torque, and communication requirements (CANopen / EtherCAT / PROFINET) and we will propose a tailored solution with a quote. Visit tigersmotion.com or contact our sales team to start the discussion.

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